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Z shaped blade sigma mixerZ型叶片sigma捏合机

更新时间:2026-03-06点击次数:21

Z shaped blade sigma mixerZ型叶片sigma捏合机

The Z-type vacuum kneading machine in a small laboratory is an efficient mixing equipment designed for high viscosity and high elastic-plastic materials (such as silicone rubber, butyl rubber, hot melt adhesive, sealant, chewing gum, etc.) in the research and development and small-scale testing stages. It integrates mixing, kneading, and defoaming, and has the characteristics of compact structure, precise operation, and strong sealing. It is widely used in new materials, chemical industry, food, medicine, and electronic packaging fields.

小型实验室Z型真空捏合机是专为高粘度、高弹塑性物料(如硅橡胶、丁基胶、热熔胶、密封胶、口香糖等)在研发与小试阶段设计的高效混合设备,集混炼、捏合、脱泡于一体,具备结构紧凑、操作精准、密闭性强等特点,广泛应用于新材料、化工、食品、医药及电子封装等领域。

Z shaped blade sigma mixerZ型叶片sigma捏合机


Core structure and working principle

Z-shaped mixing blade design

A pair of Z-shaped or ∑ - shaped stirring blades are used to rotate in opposite directions at different speeds (main shaft 20-40 RPM, secondary shaft 10-20 RPM) in a W-shaped mixing tank, forming strong shear, stretching, folding, and compression effects to achieve deep kneading and uniform dispersion of materials.

Vacuum defoaming system

Equipped with a vacuum pump, the working vacuum degree can reach ≤ -0.094 MPa (about -0.1 MPa), effectively removing bubbles and volatile matter trapped in the material during the mixing process, significantly improving the density, transparency, and mechanical properties of the final product. Specially suitable for materials such as HTV silicone rubber and neutral glass adhesive that require high air tightness

Temperature control system

The mixing tank has a jacket structure and supports electric heating, thermal oil heating, or water cooling. The temperature control accuracy can reach ± 2 ℃, ensuring stable and controllable reaction process. Some high-end models have multi zone independent temperature control function to meet complex process requirements.

Sealing and Material Safety

The mixing shaft adopts a vacuum sealed structure to prevent filler particles from entering the cylinder body and ensure material purity; All parts in contact with materials are made of SUS304 or 316L stainless steel, which is corrosion-resistant, easy to clean, and meets the production requirements of food grade and pharmaceutical grade.

核心结构与工作原理
Z型搅拌桨设计‌
采用一对呈Z形或Σ形的搅拌桨,在W型拌缸内以异速反向旋转(主轴20–40 RPM,副轴10–20 RPM),形成强烈的剪切、拉伸、折叠和压缩作用,实现物料深度揉搓与均匀分散。真空脱泡系统‌
配备真空泵,工作真空度可达≤-0.094 MPa(约-0.1 MPa),有效去除物料在混合过程中裹入的气泡和挥发分,显著提升最终产品的致密性、透明度和力学性能。特别适用于HTV硅橡胶、中性玻璃胶等对气密性要求高的材料
温控系统
拌缸带夹套结构,支持电加热、导热油加热或水冷却,温度控制精度可达±2℃,确保反应过程稳定可控。部分机型具备多区独立控温功能,满足复杂工艺需求。
密封与材质安全‌
搅拌轴采用真空式密封结构,防止填料颗粒进入缸体,确保物料纯度;凡与物料接触部件均采用SUS304或316L不锈钢制造,耐腐蚀、易清洁,符合食品级与医药级生产要求。


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